Fabrication

ALCON - WOJI FABRICATION YARD

The main activities are:

  • Prefabrication of process piping spools, air distribution and pneumatic systems,
  • Prefabrication of steel structures, sheds,
  • Any other mechanical prefabrication for construction projects such as, but not limited to:
  • Supports and Brackets
  • Skids Assembly
  • Modules
  • Barges Construction;
  • House Boat Assembly
  • Porta Cabin Arrangements
  • Knockout Vessel for Flare System
  • Water, Diesel and Petrol Tanks
  • Insulation of Prefabricated parts, including Valve Boxes and Manifold

The pre-fabrication activities are achieved with the support of Alcon's Technical Office.

QA/QC Engineer supervises the works under the directives of the QA/QC Manager ensuring that all quality  equirements are achieved - NDT test equipments.

Woji Fabrication Yard Presentation Movie

FACILITIES DESCRIPTION

 

A. PREFABRICATION WORKSHOP

The prefabrication workshop is currently consisting of an industrial shed with a surface area of about 450m2 and an open staking area of 900m2 for finished products.
Available equipments:

  • Cranes (60 tons, 45 tons, 2X20 tons)
  • 3 tons forklift
  • Plasma machine.
  • Modern machinery and tools assure safety and reliability, granting also a 30-50 tons production of pipes spools prefabrication and 5-60 tons of structures on monthly basis.

B. GRIT BLASTING SHELTER

The blasting shelter is a covered area of 150m2 equipped with movable pots, hoses and nozzles/lance. A manual rotative kiln/burner system is provided to dry sharp sand for daily stock.
We can perform also wet blasting if required.

 

C. PAINTING/COATING SHED

The painting shed is about 150m2 of covered area, and an open space for finish product is also available.

D. JETTY AND RAMP FACILITY

1 hr speed boat to Bonny Island; Strategic location to reach swampy area; dredger equipment; Tug boat and barges
equipment.

E. VALVES CALIBRATION WORKSHOP

F. CIVIL ACTIVITIES

Reinforcement preparation and concrete precast.
Civil laboratory included.

 

LIST OF MACHINERY / AREAS IN THE YARD

  • Torch Cutting Machine
  • 1st Line Piping welding Area
  • Cold cutting and Chamfering (Kal Tenbach)
  • 2nd Line Piping Welding Area
  • Post Weld Heat Treatment Area (PWHT)
  • Hydraulic Punching Machine
  • Blade Cutting Machine
  • Driling Machines
  • Grinders
  • Hydraulic Cold Cutting Machine for Steel Plates
  • Welding Area Structure
  • Offices
  • Delivery Areas
  • Generator Area
  • Bridge Crane ( 10 Tons)
  • Materials Loading and Unloading

List of Key Projects Completed for the last 5 years

S/N Project Name Project Description Client Name Project Location Fabricated Steel Project Start / Completion Date
1 GBARAN UBIE  EPC for FLB Gbaran Project – Construction of 144 Accommodation for EPC Gbaran Project  Saipem / SPDC Bayelsa  600 tons Fabricated Stee; 2009 - 2011
2 IDU Gas Plant Revamping Project EPC Work Completion & Flare Down for Idu Field Gas Development & Flow Station Revamping (Phase 2) NAOC Bayelsa  1000 tons Pipe Spool & 600 tons Structural Steel 2009 - 2013
3 UNICEM  New Crusher Mechanical & Electrical Work Project United Cement Company of Nigeria Ltd (UniCem)  Calabar 150 tons Structural Steel 2011 - 2012
4 UQUO GAS PLANT (Central Processing Facility) Construction works (Civil and Structural Prefabrication, Mechanical, Piping, Electrical and Instrument SEPTA ENERGY NIGERIA LIMITED EKET 500 Tons Structural Steel 2011 - 2012
5 Akwa Ibom International Airport Construction of  MRO Hangar – Akwa Ibom International Airport (Phase 1B) Akwa Ibom State Government Uyo 100 tons Structural Steel 2012 - 2013
6 Afam F5 Afam F5 Project Facility Development SPDC Okoloma - Afam 100tons of Structural Steel and 100 tons Pipe Spool  2013 - 2014
7 Bonny Relocation of U-3700 Propane and Butane Air Coolers to U-3300 NLNG NLNG Bonny Island 15 tons Pipe Spool 2013
8 MONORAIL Installation of Free Issue Monorail Trackwork and Associated Items Rivers Monorail Co./Ministry of Transport Rivers State -  Port Harcourt 10 tons Platform 2013
9 Nun Rivers EPIC Development Outstation Permanent Accommodation at NUN RIVER SPDC Rivers State 67 tons Structural Steel 2013 - 2014

 

Alcon Woji At a Glance

Fabrication Contractor: ALCON NIGERIA LIMITED
No. of Yards: 1
Corporate Address: Plot 17 Trans Amadi Industrial Layout, Port Harcourt. Rivers State
Address of Yards: Alcon Road, Woji, Port Harcourt
Phone Number: 07063660132
E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it. ; This email address is being protected from spambots. You need JavaScript enabled to view it.
Primary Contact: Joey Agcol; Fabrizio Grosso
Covered (sq.m.): 3,800
Open (sq.m.): 25,725
Expandable (sq.m.): 10,000
Annual capacity (tons): 1,000
Number of employees: 300
Largest number of employees at any given point: 700
Distance from port: 7 Kms from Onne Port
 

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